Design of a Redundant Dual-arm Robotic Satellite System for Ground Verification in Microgravity Environments

MEI Hao, ZHOU Qinghua, WANG Yaobing, ZHAO Zhijun

Equipment Environmental Engineering ›› 2026, Vol. 23 ›› Issue (2) : 72-83.

PDF(11674 KB)
PDF(11674 KB)
Equipment Environmental Engineering ›› 2026, Vol. 23 ›› Issue (2) : 72-83. DOI: 10.7643/ issn.1672-9242.2026.02.009
Aviation and Aerospace Equipment

Design of a Redundant Dual-arm Robotic Satellite System for Ground Verification in Microgravity Environments

  • MEI Hao1, ZHOU Qinghua1,*, WANG Yaobing2, ZHAO Zhijun2
Author information +
History +

Abstract

The work aims to present a novel redundant dual-arm system tailored for high-fidelity ground-based verification under space microgravity conditions to a new paradigm for robotic satellite design and contribute to enhancing the reliability of on-orbit servicing operations, so as to meet the stringent requirements for high dexterity and robust stability in on-orbit servicing by robotic satellites. Taking into account the base drift induced by microgravity and the rational allocation of redundant degrees of freedom (DOFs), a novel dual-arm robotic satellite architecture was developed, integrating continuum biomimetic redundant manipulators equipped with coupled-motion joints and rear-mounted actuation realized via cable-driven mechanisms. A simplified forward kinematic model was formulated based on the screw theory. By exploiting the inherent coupling constraints of the mechanism, the spatial Jacobian matrix was subject to dimensionality reduction, enabling an efficient iterative solution to inverse kinematics through the pseudoinverse of the reduced Jacobian. A MATLAB/Simulink simulation framework was established, and numerical experiments were conducted to validate the efficacy of the proposed kinematic formulation. The simplified forward and inverse kinematic models, derived by leveraging the coupling constraints, were verified to be mathematically consistent and computationally effective. When implemented in the simulation environment, the system successfully accomplished both trajectory-tracking tasks and coordinated dual-arm manipulation missions as prescribed. The proposed redundant dual-arm configuration achieves a significant reduction in actuated DOFs while preserving the physical joint count and biomimetic continuum bending capability. The screw-theory-based simplified kinematic modeling approach, together with the validated simulation framework, demonstrates high fidelity and reliability, thereby providing a solid theoretical foundation for future research on robotic satellite systems operating in microgravity environments and their ground-based experimental validation.

Key words

space robot / dual-arm system / redundant manipulator / screw theory / kinematics / Jacobian matrix / trajectory tracking

Cite this article

Download Citations
MEI Hao, ZHOU Qinghua, WANG Yaobing, ZHAO Zhijun. Design of a Redundant Dual-arm Robotic Satellite System for Ground Verification in Microgravity Environments[J]. Equipment Environmental Engineering. 2026, 23(2): 72-83 https://doi.org/10.7643/ issn.1672-9242.2026.02.009

References

[1] 于登云, 刘育强, 王典军, 等. 航天器在轨维修维护技术发展现状与展望[J]. 宇航学报, 2025, 46(8): 1483-1500.
YU D Y, LIU Y Q, WANG D J, et al.Development and Prospects of On-Orbit Maintenance and Repair Technologies in Space[J]. Journal of Astronautics, 2025, 46(8): 1483-1500.
[2] 沈自才. “航天器空间特殊环境、效应及评价技术” 专题序言[J]. 装备环境工程, 2020(3): 9.
SHEN Z C.Preface to the Special Issue on Spacecraft Space Environment, Effects, and Evaluation Technology[J]. Equipment Environmental Engineering, 2020(3): 9.
[3] 梁泽玺, 乔兵, 曹静静. 在轨服务任务规划技术发展综述[J]. 上海航天(中英文), 2025.
LIANG Z X, QIAO B, CAO J J.A Review on the Development of On-Orbit Servicing Mission Planning Technologies[J]. Aerospace Shanghai (Chinese-English Edition), 2025.
[4] 胡瑀晖, 吴立刚, 陈建国, 等. 空间机械臂多模态视觉感知与操作技术综述[J]. 哈尔滨工业大学学报, 2025, 57(12): 1-21.
HU Y H, WU L G, CHEN J G, et al.Review of Multimodal Visual Perception and Manipulation Technologies for Space Manipulator[J]. Journal of Harbin Institute of Technology, 2025, 57(12): 1-21.
[5] 许柏, 贾平, 纪星, 等. 美国“地球同步轨道卫星机器人服务”项目发展分析[J]. 中国航天, 2024(1): 29-33.
XU B, JIA P, JI X, et al.Analysis of the Development of DARPA's RSGS Program[J]. Aerospace China, 2024(1): 29-33.
[6] 尹旺, 董悫. 大型航天器地面垂直分离试验系统设计及验证[J]. 航天器环境工程, 2025, 42(2): 174-180.
YIN W, DONG Q.Design and Verification of a Vertical Separation Test System for Large Spacecraft[J]. Spacecraft Environment Engineering, 2025, 42(2): 174-180.
[7] DU R H, LIAO W H, ZHANG X.Design and Ground Verification for Vision-Based Relative Navigation Systems of Microsatellites[J]. Transactions of Nanjing University of Aeronautics and Astronautics, 2025, 42(1): 37-55.
[8] 朱超, 薛书骐, 胡成威, 等. 空间站机械臂人机系统设计与验证[J]. 宇航学报, 2024, 45(1): 35-42.
ZHU C, XUE S Q, HU C W, et al.Design and Verification of Human-Robot System for Space Station Manipulator[J]. Journal of Astronautics, 2024, 45(1): 35-42.
[9] 王钤. 面向非合作航天器的捕获机构设计及试验研究[D]. 哈尔滨: 哈尔滨工业大学, 2019.
WANG Q.Design and Experimental Study of Capture Mechanism for Non-Cooperative Spacecraft[D]. Harbin: Harbin Institute of Technology, 2019.
[10] 曾磊, 陈明, 朱超, 等. 空间机械臂三维全物理地面试验方法研究[J]. 载人航天, 2021, 27(3): 359-366.
ZENG L, CHEN M, ZHU C, et al.Study on Full-Physical Ground Experiment Test Method for Space Manipulator 3D Movement[J]. Manned Spaceflight, 2021, 27(3): 359-366.
[11] 曾磊, 陈明, 孙康, 等. 空间机械臂地面无应力装配方法研究[J]. 载人航天, 2022, 28(6): 733-741.
ZENG L, CHEN M, SUN K, et al.Research on Stress-Free Assembly Method of Space Manipulator[J]. Manned Spaceflight, 2022, 28(6): 733-741.
[12] 胡俊伟, 何海洋, 雷英佳, 等. 双臂协作机器人的增强现实人机交互遥操作系统[J]. 传感器与微系统, 2025, 44(11): 87-92.
HU J W, HE H Y, LEI Y J, et al.Augmented Reality Human-Robot Interaction Teleoperation System for Dual-Manipulator Cooperative Robot[J]. Transducer and Microsystem Technologies, 2025, 44(11): 87-92.
[13] 沈健, 宋智功. 基于深度学习的双臂系统协同控制综述[J]. 控制工程, 2025.
SHEN J, SONG Z G.A Review on Deep Learning-Based Cooperative Control of Dual-Arm Systems[J]. Control Engineering of China, 2025.
[14] 曹宇钊. 空间机器人双臂级联重构技术研究[D]. 哈尔滨: 哈尔滨工业大学, 2025.
CAO Y Z.Research on Cascaded Reconfiguration Technology of Dual-Arm Space Robots[D]. Harbin: Harbin Institute of Technology, 2025.
[15] 刘洋, 李申, 刘飞, 等. 基于DRMPSO的绳驱冗余机械臂逆运动学求解与运动规划[J]. 现代制造工程, 2025(9): 53-59.
LIU Y, LI S, LIU F, et al.DRMPSO-Based Inverse Kinematics Solution and Motion Planning for Cable-Driven Redundant Manipulator[J]. Modern Manufacturing Engineering, 2025(9): 53-59.
[16] 张小女, 崔占鹏, 于艳朋. 平面冗余机械臂碰撞位置自适应检测方法研究[J]. 机械设计与制造, 2026(2): 27-32.
ZHANG X N, CUI Z P, YU Y P.Research on Adaptive Detection Method for Collision Position of Planar Redundant Robotic Arm[J]. Machinery Design & Manufacture, 2026(2): 27-32.
[17] 孙浩翔, 王笑, 宋汉文. 基于模型预测的冗余机械臂逆运动学关节极限规避[J]. 动力学与控制学报, 2025, 23(10): 45-52.
SUN H X, WANG X, SONG H W.Model Predictive Inverse Kinematics for Joint Limit Avoidance in Redundant Manipulators[J]. Journal of Dynamics and Control, 2025, 23(10): 45-52.
[18] 张泽玺, 熊根良, 高延峰, 等. 冗余机械臂逆运动学求解方法综述[J]. 机械设计与制造, 2026(1): 222-230.
ZHANG Z X, XIONG G L, GAO Y F, et al.Overview of the Inverse Kinematics Solving Methods of Redundant Manipulator[J]. Machinery Design & Manufacture, 2026(1): 222-230.
[19] 田宇. 一种可折展双冗余机器臂设计与协调规划研究[D]. 哈尔滨: 哈尔滨工业大学, 2025.
TIAN Y.Research on Design and Coordinated Planning of a Deployable Dual-Redundant Manipulator[D]. Harbin: Harbin Institute of Technology, 2025.
[20] 杜田, 赵勇, 宋建岭, 等. 基于指数积公式的空间管路装配偏差传递建模及分析[J]. 机械设计与研究, 2020, 36(4): 128-132.
DU T, ZHAO Y, SONG J L, et al.Deviations Propagation Modeling and Analysis of Spatial Pipes Assembles Based on the Product of Exponentials Formula[J]. Machine Design & Research, 2020, 36(4): 128-132.
[21] 郑雪楷, 刘放, 杨言, 等. 基于旋量理论6自由度双臂作业系统正运动学与工作空间分析[J]. 机械传动, 2023, 47(2): 93-100.
ZHENG X K, LIU F, YANG Y, et al.Forward Kinematics and Workspace Analysis of a 6-DOF Dual-Arm Operating System Based on the Screw Theory[J]. Journal of Mechanical Transmission, 2023, 47(2): 93-100.
[22] 杜涛. 基于指数积方法的串联机器人参数标定研究[D]. 马鞍山: 安徽工业大学, 2022.
DU T.Research on Parameter Calibration of Serial Robot Based on POE Formula[D]. Maanshan: Anhui Universit of Technology, 2022.
[23] 张永贵, 牟亚雄, 冯飞翔. 一种指数积公式的机器人建模与参数辨识[J]. 机械设计与制造, 2023(12): 88-92.
ZHANG Y G, MOU Y X, FENG F X.Robot Modeling and Parameter Identification Based on an Exponential Product Formula[J]. Machinery Design & Manufacture, 2023(12): 88-92.
[24] 姜春英, 刘香辰, 叶长龙, 等. 基于螺旋理论的5自由度锤铆机器人刚度特性分析[J]. 机械传动, 2022, 46(3): 122-127.
JIANG C Y, LIU X C, YE C L, et al.Analysis of Stiffness Characteristic of Five-Degree-of-Freedom Hammer Riveting Robot Based on Spiral Theory[J]. Journal of Mechanical Transmission, 2022, 46(3): 122-127.
[25] SONG H, KIM Y S, YOON J, et al.Development of Low-Inertia High-Stiffness Manipulator LIMS2 for High-Speed Manipulation of Foldable Objects[C]//2018 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS). Madrid: IEEE, 2019.
[26] KIM Y J.Anthropomorphic Low-Inertia High-Stiffness Manipulator for High-Speed Safe Interaction[J]. IEEE Transactions on Robotics, 2017, 33(6): 1358-1374.
[27] 吴志伟, 王博文, 闫磊, 等. 绳驱7自由度仿人机械臂设计及其刚度建模与性能分析[J]. 机械工程学报, 2023, 59(17): 17-32.
WU Z W, WANG B W, YAN L, et al.Design of a Cable-Driven 7-DOF Anthropomorphic Robotic Arm and Its Stiffness Modeling and Performance Analysis[J]. Journal of Mechanical Engineering, 2023, 59(17): 17-32.

Funding

National Natural Science Foundation of China (U22B2080, 52275205, 52305184)
PDF(11674 KB)

Accesses

Citation

Detail

Sections
Recommended

/